Truckin' Magazine

May 2001

Inside Trac

by
Travis Noack
photography by
Steve Warner

Featuring

Air Ride Technologies' Sport Trac

 

InsideTrac

Sport Trac

Automotive aftermarket companies use several mediums to promote their products. The lifeblood of the custom truck sport depends on these companies to turn out good quality products to transform bland, factory pickups into head-turning show-stoppers. Custom automotive aftermarket companies use brochures, catalogs, magazine advertisements, and press releases to get their company and star products exposed to the enthusiast public. These forms of exposure certainly help propel a business into success, but there is a tool that most businesses use to give consumers a tangible look at what their company is capable of, This tool is none other than a customized display vehicle featuring products that the company has worked steadily to develop.

 

 

Pushing the Custom Envelope

 

   Bret Voelkel, owner of Air Ride Technologies in Jasper, Indiana, has several display vehicles available to show off his company's professionally built air-ride suspension systems. Every year, Bret and his company are faced with the difficult task of building a unique and customized vehicle to show off their slick air suspension systems at the annual SEMA Show in Las Vegas, This year, Bret and his crew rose to the challenge to create the one-of-a-kind 2001 Ford Sport Trac seen here. They began altering Ford's factory landscape by tinkering with the suspension to make the Blue Oval's rocker panels more cozy with the Indiana soil.

 Sport Trac Gauges    Since the Sport Trac is basically a new millennium ride, the professionals at Air Ride Technologies needed a few weeks to analyze the suspension and determine how to get this cruiser low and on air. The ultimate goal for the suspension was to put the truck on or near the ground while still maintaining ride quality and handling. According to Bret's reactions from the driving experience, the Air Ride Technologies team fulfilled their expectations and then some.

The Sport Trac comes straight from the factory in Detroit with a front crossmember that hangs 9 inches below the frame, which created a problem for dropping it in the weeds. Determined to plant the rails on the earth, Bret placed a call to Steve Brownfield at Art Morrison Enterprises in Fife, Washington, and supplied him with the correct framerail width and track width to build a Mustang II front crossmember. Once the Mustang II crossmember was welded in place, Bret and his talented crew installed new U-joints and shafting from Flaming River to mate the Mustang II rack with the OEM steering column.

Now that the crossmember was replaced, the Sport Trac was ready for every custom truck enthusiast's intense addiction: air suspension. A set of Air Ride Technologies Shockwave units was installed at the nose to provide the Sport Trac's stance with 6 inches of wheel travel. These unique Shockwave units feature an adjustable billet Hal shock absorber that is housed in the center of the airbag. The result is an ultra-smooth ride without having to relocate the factory shock.

Out back, the fall to the earth was a little more complicated. Air Ride manufactures a bolt-on four-link system, known as the Air Bar, that replaces the factory leaf springs. Having perfected their skills on countless other factory suspensions, the folks at Air Ride Technologies decided to tackle the task of creating a similar four-link system for the popular Sport Trac.

    Out back, a three-link system was developed using two bottom bars that mount up to the OEM leaf spring hangers and one upper-link bar that is bolted to a bracket on the axlehousing and a bracket that rests on the frame crossmember. A bolt-on Panhard bar maintains rear differential placement, while upper and lower bag mounts were fabricated to house the Shockwave airbag and shock combination. A sensational 11-inch slam is realized when the bags are starved of their air supply. The beauty of the whole air suspension arrangement is that the Sport Trac has attitude laying on the ground and performing through the corners. Serving to set off the intense suspension slam are Billet Specialties Hollowpoint billet wheels smothered in BFGoodrich Comp T/A rubber. The front end is blessed with 17x8-inch Hollowpoints covered in 255/45-17 Comp T/A tires, while the rear wears 18x9.5-inch Hollowpoints clad in 295/45-18 skins.

After the installation of the air suspension was complete and the Sport Trac's height was no longer so aesthetically embarrassing, Bret and his staff took a look at the truck's factory body characteristics to determine how they could reshape it.

One of Air Ride's technicians, Todd Hartwick, just happened to have vast experience in the art of bodywork. So, without hesitation, his skills were put to work on the Sport Trac's untouched surfaces. Todd, with the help of Andy Leach and Dennis Niehaus, began smoothing and shaving until the factory tie-down hooks, the roof rack, the keyless entry keypad, and the tailgate handle were retired from service.

The rear bumper was given a shot put toward the trash can, and in its place now resides a custom roll pan, designed and built by Terry Delong at Pro Glass. The plastic panels that originally occupied the tops of the bedrails and the underside of the rocker panels were, removed to achieve a higher level of smooth . Replacing the annoying factory plastic rocker panel guards are custom reshaped rocker panels reworked from raw metal. The factory roor rack was removed, and the holes were smoothed and filled to allow the roof line to flow with the rest of the body.

Finally, the front of the bed was dropped down 2 inches to allow it to contour better to the back of the cab. The nose was then treated to a Pro Glass carbon-fiber Shaker hood for a little muscle-car flavoring, and a Trenz billet grille for a modern high-tech touch.

After Todd Hartwick, Andy Leach, and Dennis Niehaus finished the body sculpting, Todd rolled the Sport Trac into the paint booth and began spraying the House of Kolor Black over Tangerine Orange. The unique two-tone combination gives the Sport Trac a simple and classy appearance, making it a timeless piece of contemporary custom truck art.

Now that the Air Ride Technologies team was on the custom home stretch, it was time to spice up the factory interior and toss in some powerful audio components for cruising entertainment. Carbon-fiber dash and door panel trim enhancement pieces from Dashboards Plus were installed to complememt the factory leather seats. The factory audio capabilities were enhanced by a Kicker Impulse five-channel amplifier, Kicker 5x7 replacement door speakers, and a Kicker 8-inch subwoofer. The last audio wire was connected hours before the Sport Trac was loaded into the trailer and pulled to the SEMA Show in Las Vegas where it won the coveted Ford Design Award. The Sport Trac is an instant hit with everyone who turns his or her head in its direction. Word on the street is that Bret and his crew at Air Ride Technologies are already cooking up plans for the next year's SEMA project vehicle. All we can say is, look out!

Sport Trac Console
Sport Trac Door Panel
The interior of this intense custom is refined with the use of carbon-fiber trim pieces fitted up to the dash and the door panels. An Air Ride Technologies Digital air pressure gauge helps Bret monitor the Sprot Trac's ride height.
Sport Trac Front End
An aggressive front end was created by using a Pro Glass Shaker hood combined with a Trenz billet grille. When the airbags are deflated, the corners of the front valance rest firmly on the ground below.
Sport Trac Engine
The factory v-6 was given a boost of performance with a custom airbox assembly and a 100 hp nitrous system from Nitrous Express. Note the classic-styled ram airbox designed to work with the Pro Glass Shaker hood. Mixing the themes of past and present day could not be any cooler.
Sport Trac Bed
Lending a dose of instant performance is a 100-horse nitrous oxide system from Nitrous Express. A new electric bottle opener leaves no room for excuses when it comes time for off-the-line launches.
Sport Trac Wheel
Completing the low-down suspension stance are Billet Specialties Hollowpoint billet wheels wearing BFGoodrich Comp T/A rubber. For a classic big-and-little look, Bret used 17-inch Hollowpoints on the front and 18-inch on the rear.